Falling Film Absorber

Falling Film Absorber

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Falling Film Absorber

Falling film absorber for gas absorption applications.

Falling Film Absorber Overview

The Falling Film Absorber is a glass-based absorption module where the gas to be absorbed and the absorbing liquid flow co-currently downward along glass tubes. Gas enters at the bottom and rises through the annular film while liquid flows downwards, allowing intimate contact and absorption. It essentially functions like a shell-and-tube unit but with the absorber liquid maintaining a thin film on the tube walls. This ensures high mass transfer efficiency with low liquid holdup and is suitable for corrosive gas absorption in glass-compatible processes.

Key Features

  • High absorption efficiency
  • Low pressure drop
  • Glass construction
  • Modular design

Specifications

• Design: tube bundles arranged vertically; liquid flows as thin film on inner surfaces

• Materials: borosilicate glass tubes, PTFE or inert distributors, support steel structures

• Operating mode: co-current downward gas and liquid flows

• Pressure: near ambient to slight positive

• Temperature: ambient to moderate (depending on gas and absorbent)

• Liquid rate: optimized to avoid flooding or dry break

• Gas throughput: matched per tube bundle

• Efficiency: high absorption performance due to large interfacial area

• Utilities: recirculation pump, coolant, gas feed, venting and mist elimination

• Custom sizes: multi-tube arrays for higher capacities, modular expansion

Applicationss

• Absorption of gaseous species such as HCl, SO₂, NOₓ, Cl₂

• Scrubbing of waste gases in laboratory, pilot, or small industrial setups

• Gas treatment and purification in chemical or environmental systems

• Integration into technical glass packages as absorber columns

• Process development or pilot validation of absorption kinetics

Because of the falling film design, the absorber offers efficient gas-liquid contact with minimal pressure drop and manageable water requirements.

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