Reaction Distillation unit

This versatile unit can be used as a Reaction Distillation Unit, Fractional Distillation Unit or a combination of both. All features of the Reaction Distillation Unit and Fractional Distillation Unit are incorporated.

The Reaction Distillation Unit combines the functionalities of a reactor and a distillation column into a single compact unit. This integration eliminates the need for separate equipment, reducing space requirements and simplifying the overall process. Our unit is designed to handle a wide range of chemical reactions and distillation processes, making it suitable for various industries including pharmaceuticals, petrochemicals, and specialty chemicals.

The units are available in vessel sizes of 20, 50, 100, 200, 300 & 500 L and are suitable for operation under atmospheric pressure and full vacuum.

reaction distillation unit

 

Unit
Cat. Ref.
Reactor
Capacity
Bath
KW
Addition
Vessel
Vapor
Line
Condenser
HTA M2
Cooler HTA M2 Receiver
Size
FDU20 20 L 4.0 2 L 80 DN 0.35 0.10 2L,5L
FDU50 50 L 6.0 5 L 100 DN 0.50 0.20 5L,10L
FDU100 100 L 9.0 10 L 150 DN 1.50 0.35 10L,20L
FDU200 200 L 12.0 20 L 150 DN 1.50 0.35 10L,20L
FDU300 300 L 18.0 20 L 225 DN 2.50 0.50 20L,20L
FDU500 500 L 24.0 50 L 300 DN 4.00 0.70 50L,50L

Reaction Distillation Unit Features

Our Reaction Distillation Unit is packed with features that enhance its performance and usability:

  • High-quality borosilicate glass construction ensures excellent resistance to chemical corrosion and thermal shock.
  • Flexible design allows for easy customization based on specific process requirements.
  • Efficient heating and cooling systems enable precise temperature control.
  • Advanced reflux mechanism enhances separation efficiency and reduces energy consumption.
  • Integrated safety features, including pressure relief valves and temperature sensors, ensure operator and equipment safety.
  • Easy-to-use control panel with an intuitive interface for convenient operation and monitoring.

Reaction Distillation Unit Benefits

Investing in our Reaction Distillation Unit offers several benefits:

  • Space-saving: The compact design of our unit eliminates the need for separate reactors and distillation columns, saving valuable floor space in your facility.
  • Cost-effective: By combining two processes into one unit, you reduce equipment costs and minimize maintenance expenses.
  • Time-efficient: Simultaneous reactions and distillations save time by eliminating the need for separate batches and transfers.
  • Improved product quality: The integrated design ensures better control over reaction parameters, resulting in higher purity and yield.
  • Energy-saving: Our advanced reflux mechanism reduces energy consumption, leading to cost savings and environmental benefits.
  • Enhanced safety: The integrated safety features protect operators and equipment, minimizing the risk of accidents.

Reaction Distillation Unit Applications

The Reaction Distillation Unit finds applications in various industries:

  • Pharmaceuticals: Synthesis of pharmaceutical intermediates, purification of drug compounds, and production of active pharmaceutical ingredients (APIs).
  • Petrochemicals: Separation and purification of petrochemical products, such as fuels, solvents, and polymers.
  • Specialty Chemicals: Production of specialty chemicals, fine chemicals, and high-value intermediates.
  • Research and Development: Process optimization, scale-up studies, and experimentation in laboratories and pilot plants.

Why Choose Goel Scientific?

When it comes to Reaction Distillation Units, Goel Scientific is the name you can trust. Here’s why:

  • Experience: With decades of experience in the chemical industry, we understand the unique challenges faced by our customers.
  • Quality: Our units are manufactured using high-quality borosilicate glass and undergo rigorous testing to ensure reliability and durability.
  • Customization: We offer flexible design options to tailor the unit according to your specific requirements.
  • Support: Our dedicated team of experts provides comprehensive support, from installation and training to after-sales service.
  • Innovation: As a Borosil company, we leverage the latest technology and research to continuously improve our products.

Contact Us

Ready to revolutionize your chemical processing? Contact us today to learn more about our Reaction Distillation Unit and how it can benefit your operations. Our team is ready to assist you in finding the perfect solution for your needs.